Recurring breakdowns erode confidence and budgets. A structured root cause analysis (RCA) provides clarity on the triggers so you can engineer a permanent fix.

Begin with data collection—timeline of events, operating conditions, and maintenance interventions. Photographs and failure samples are invaluable when reviewing causes with your engineering team.

Apply a consistent investigation method such as 5-Whys or fault tree analysis. Keep the focus on process, not blame, so teams contribute openly.

Translate findings into corrective actions with clear owners and deadlines. Whether it’s a design change, updated training or new spares strategy, document the impact and monitor results to confirm the issue is resolved.